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安徽萬萬沒想到防爆伺服電機防爆交流伺服電機的構造和原理是什么呢

2023-04-11 13:36:04

構 造

防爆(bao)交(jiao)(jiao)流(liu)伺(si)服(fu)(fu)電(dian)(dian)機(ji)通常(chang)都是(shi)單相(xiang)(xiang)異步電(dian)(dian)動(dong)機(ji),有(you)(you)鼠(shu)籠形轉(zhuan)(zhuan)子(zi)(zi)(zi)和(he)(he)杯(bei)形轉(zhuan)(zhuan)子(zi)(zi)(zi)兩(liang)種(zhong)結(jie)(jie)構形式。與普通電(dian)(dian)機(ji)一樣,交(jiao)(jiao)流(liu)伺(si)服(fu)(fu)電(dian)(dian)機(ji)也由(you)定子(zi)(zi)(zi)和(he)(he)轉(zhuan)(zhuan)子(zi)(zi)(zi)構成。定子(zi)(zi)(zi)上(shang)有(you)(you)兩(liang)個繞組(zu)(zu)(zu),即勵磁(ci)繞組(zu)(zu)(zu)和(he)(he)控(kong)制繞組(zu)(zu)(zu),兩(liang)個繞組(zu)(zu)(zu)在(zai)空間(jian)相(xiang)(xiang)差(cha)90°電(dian)(dian)角度(du)。固(gu)定和(he)(he)保護(hu)定子(zi)(zi)(zi)的(de)(de)機(ji)座一般用(yong)硬鋁或不銹鋼制成。籠型轉(zhuan)(zhuan)子(zi)(zi)(zi)交(jiao)(jiao)流(liu)伺(si)服(fu)(fu)電(dian)(dian)機(ji)的(de)(de)轉(zhuan)(zhuan)子(zi)(zi)(zi)和(he)(he)普通三相(xiang)(xiang)籠式電(dian)(dian)機(ji)相(xiang)(xiang)同。杯(bei)形轉(zhuan)(zhuan)子(zi)(zi)(zi)交(jiao)(jiao)流(liu)伺(si)服(fu)(fu)電(dian)(dian)機(ji)的(de)(de)結(jie)(jie)構由(you)外定子(zi)(zi)(zi),杯(bei)形轉(zhuan)(zhuan)子(zi)(zi)(zi)和(he)(he)內(nei)(nei)定子(zi)(zi)(zi)三部分組(zu)(zu)(zu)成。它的(de)(de)外定子(zi)(zi)(zi)和(he)(he)籠型轉(zhuan)(zhuan)子(zi)(zi)(zi)交(jiao)(jiao)流(liu)伺(si)服(fu)(fu)電(dian)(dian)機(ji)相(xiang)(xiang)同,轉(zhuan)(zhuan)子(zi)(zi)(zi)則由(you)非磁(ci)性導電(dian)(dian)材料(如銅或鋁)制成空心杯(bei)形狀(zhuang),杯(bei)子(zi)(zi)(zi)底部固(gu)定在(zai)轉(zhuan)(zhuan)軸7上(shang)。空心杯(bei)的(de)(de)壁(bi)很(hen)(hen)薄(小于0.5mm),因此轉(zhuan)(zhuan)動(dong)慣量很(hen)(hen)小。內(nei)(nei)定子(zi)(zi)(zi)由(you)硅鋼片(pian)疊壓而成,固(gu)定在(zai)一個端蓋上(shang),內(nei)(nei)定子(zi)(zi)(zi)上(shang)沒(mei)有(you)(you)繞組(zu)(zu)(zu),僅(jin)作磁(ci)路(lu)用(yong)。電(dian)(dian)機(ji)工作時,內(nei)(nei)﹑外定子(zi)(zi)(zi)都不動(dong),只(zhi)有(you)(you)杯(bei)形轉(zhuan)(zhuan)子(zi)(zi)(zi)在(zai)內(nei)(nei)、外定子(zi)(zi)(zi)之間(jian)的(de)(de)氣隙中轉(zhuan)(zhuan)動(dong)。對于輸(shu)出功率(lv)較(jiao)小的(de)(de)交(jiao)(jiao)流(liu)伺(si)服(fu)(fu)電(dian)(dian)機(ji),常(chang)將勵磁(ci)繞組(zu)(zu)(zu)和(he)(he)控(kong)制繞組(zu)(zu)(zu)分別安(an)放在(zai)內(nei)(nei)、外定子(zi)(zi)(zi)鐵心的(de)(de)槽(cao)內(nei)(nei)。

電(dian)機主要部件包(bao)括:1、機座(zuo);2、鐵心;3、繞組;4、端蓋(gai);5、軸承;6、離心開關或起動繼(ji)電(dian)器和PTC起動器;7、銘牌。

1機座

機(ji)(ji)座結構(gou)隨(sui)電(dian)動(dong)機(ji)(ji)冷卻方式(shi)、防護型式(shi)、安裝方式(shi)和用(yong)(yong)途而異。按(an)其材料分類,有鑄(zhu)鐵(tie)、鑄(zhu)鋁和鋼(gang)板結構(gou)等幾種。鑄(zhu)鐵(tie)機(ji)(ji)座,帶有散熱筋。機(ji)(ji)座與端蓋聯接,用(yong)(yong)螺栓緊(jin)固。鑄(zhu)鋁機(ji)(ji)座一(yi)般不帶有散熱筋。鋼(gang)板結構(gou)機(ji)(ji)座,是由(you)厚為1.5-2.5毫(hao)米的(de)(de)(de)(de)薄鋼(gang)板卷制、焊接而成,再焊上鋼(gang)板沖壓(ya)件的(de)(de)(de)(de)底腳。有的(de)(de)(de)(de)專(zhuan)用(yong)(yong)電(dian)動(dong)機(ji)(ji)的(de)(de)(de)(de)機(ji)(ji)座相(xiang)當特殊,如電(dian)冰(bing)箱的(de)(de)(de)(de)電(dian)動(dong)機(ji)(ji),它通常與壓(ya)縮(suo)機(ji)(ji)一(yi)起(qi)裝在一(yi)個密封(feng)的(de)(de)(de)(de)罐子(zi)里。而洗衣機(ji)(ji)的(de)(de)(de)(de)電(dian)動(dong)機(ji)(ji),包括甩干機(ji)(ji)的(de)(de)(de)(de)電(dian)動(dong)機(ji)(ji),均無機(ji)(ji)座,端蓋直接固定(ding)(ding)在定(ding)(ding)子(zi)鐵(tie)心上。

2鐵心

鐵(tie)心(xin)(xin)包(bao)括定(ding)子(zi)鐵(tie)心(xin)(xin)和轉子(zi)鐵(tie)心(xin)(xin),作用(yong)與三相異步電(dian)動機(ji)一樣,是用(yong)來構成電(dian)動機(ji)的(de)磁路。

3繞組

單相異步電動機定子(zi)繞組(zu)(zu)常(chang)做成(cheng)兩相:主繞組(zu)(zu)(工作繞組(zu)(zu))和副繞組(zu)(zu)(啟(qi)動繞組(zu)(zu))。兩種繞組(zu)(zu)的(de)中軸線(xian)錯開(kai)一(yi)定的(de)電角度。目的(de)是為了改善(shan)啟(qi)動性能和運行性能。定子(zi)繞組(zu)(zu)多采用(yong)高(gao)強度聚(ju)脂漆包線(xian)繞制。

轉子繞組(zu)一(yi)般采用籠型繞組(zu)。常用鋁壓鑄而成(cheng)。

4端蓋

相(xiang)應于不同的機座材料、端(duan)蓋也有鑄鐵件、鑄鋁件和鋼板沖壓件。

5軸承

軸承有滾(gun)珠(zhu)軸承和(he)含油軸承。

6離心開關或起動繼電器和PTC起動器

(1)離心開關

在(zai)單相異(yi)步(bu)(bu)電(dian)動(dong)(dong)(dong)(dong)(dong)機中(zhong),除了(le)電(dian)容運(yun)轉電(dian)動(dong)(dong)(dong)(dong)(dong)機外,在(zai)起(qi)(qi)(qi)動(dong)(dong)(dong)(dong)(dong)過程中(zhong),當轉子轉速(su)達到(dao)同步(bu)(bu)轉速(su)的70%左右時(shi),常借助于離(li)心開(kai)(kai)關,切(qie)除單相電(dian)阻起(qi)(qi)(qi)動(dong)(dong)(dong)(dong)(dong)異(yi)步(bu)(bu)電(dian)動(dong)(dong)(dong)(dong)(dong)機和電(dian)容起(qi)(qi)(qi)動(dong)(dong)(dong)(dong)(dong)異(yi)步(bu)(bu)電(dian)動(dong)(dong)(dong)(dong)(dong)機的起(qi)(qi)(qi)動(dong)(dong)(dong)(dong)(dong)繞組,或切(qie)除電(dian)容起(qi)(qi)(qi)動(dong)(dong)(dong)(dong)(dong)及運(yun)轉異(yi)步(bu)(bu)電(dian)動(dong)(dong)(dong)(dong)(dong)機的起(qi)(qi)(qi)動(dong)(dong)(dong)(dong)(dong)電(dian)容器。離(li)心開(kai)(kai)關一(yi)般安(an)裝在(zai)軸伸端(duan)蓋(gai)的內(nei)側。

(2)起動繼電器

有些電(dian)(dian)(dian)(dian)動(dong)(dong)機(ji)(ji),如電(dian)(dian)(dian)(dian)冰箱電(dian)(dian)(dian)(dian)動(dong)(dong)機(ji)(ji),由于(yu)(yu)它(ta)與(yu)壓縮(suo)機(ji)(ji)組裝在(zai)(zai)一起,并(bing)放(fang)在(zai)(zai)密(mi)封(feng)的(de)(de)(de)罐子(zi)里,不便(bian)于(yu)(yu)安裝離心開關,就用起動(dong)(dong)繼電(dian)(dian)(dian)(dian)器(qi)(qi)代替。繼電(dian)(dian)(dian)(dian)器(qi)(qi)的(de)(de)(de)吸鐵線(xian)圈串(chuan)聯在(zai)(zai)主(zhu)繞(rao)組回路中,起動(dong)(dong)時,主(zhu)繞(rao)組電(dian)(dian)(dian)(dian)流很大,銜鐵動(dong)(dong)作(zuo),使串(chuan)聯在(zai)(zai)副(fu)繞(rao)組回路中的(de)(de)(de)動(dong)(dong)合觸(chu)點(dian)閉合。于(yu)(yu)是(shi)副(fu)繞(rao)組接通,電(dian)(dian)(dian)(dian)動(dong)(dong)機(ji)(ji)處(chu)于(yu)(yu)兩相(xiang)繞(rao)組運行狀態。隨著轉子(zi)轉速上(shang)升,主(zhu)繞(rao)組電(dian)(dian)(dian)(dian)流不斷下降,吸引線(xian)圈的(de)(de)(de)吸力(li)(li)(li)下降。當到(dao)達一定的(de)(de)(de)轉速,電(dian)(dian)(dian)(dian)磁鐵的(de)(de)(de)吸力(li)(li)(li)小于(yu)(yu)觸(chu)點(dian)的(de)(de)(de)反(fan)作(zuo)用彈簧的(de)(de)(de)拉力(li)(li)(li),觸(chu)點(dian)被(bei)打開,副(fu)繞(rao)組就脫離電(dian)(dian)(dian)(dian)源。

(3)PTC起動器

最新(xin)式的(de)(de)(de)啟動(dong)元(yuan)(yuan)件(jian)是(shi)“PTC”,它是(shi)一(yi)種能(neng)“通”或“斷(duan)”的(de)(de)(de)熱敏(min)(min)電(dian)(dian)阻(zu)(zu)。PTC熱敏(min)(min)電(dian)(dian)阻(zu)(zu)是(shi)一(yi)種新(xin)型的(de)(de)(de)半導體元(yuan)(yuan)件(jian),可(ke)用作延時型起(qi)動(dong)開關。使用時,將PTC元(yuan)(yuan)件(jian)與電(dian)(dian)容起(qi)動(dong)或電(dian)(dian)阻(zu)(zu)起(qi)動(dong)電(dian)(dian)機的(de)(de)(de)副(fu)(fu)繞(rao)組串聯。在(zai)起(qi)動(dong)初期(qi),因PTC熱敏(min)(min)電(dian)(dian)阻(zu)(zu)尚未發(fa)熱,阻(zu)(zu)值(zhi)很低,副(fu)(fu)繞(rao)組處于通路狀態,電(dian)(dian)機開始起(qi)動(dong)。隨著時間(jian)的(de)(de)(de)推(tui)移,電(dian)(dian)機的(de)(de)(de)轉速不(bu)斷(duan)增(zeng)加,PTC元(yuan)(yuan)件(jian)的(de)(de)(de)溫(wen)(wen)度因本(ben)身的(de)(de)(de)焦耳熱而上升,當(dang)超過居里點Tc(即電(dian)(dian)阻(zu)(zu)急劇增(zeng)加的(de)(de)(de)溫(wen)(wen)度點),電(dian)(dian)阻(zu)(zu)劇增(zeng),副(fu)(fu)繞(rao)組電(dian)(dian)路相(xiang)當(dang)于斷(duan)開,但還有(you)一(yi)個很小(xiao)的(de)(de)(de)維持電(dian)(dian)流(liu),并有(you)2-3瓦的(de)(de)(de)損(sun)耗,使PTC元(yuan)(yuan)件(jian)的(de)(de)(de)溫(wen)(wen)度維持在(zai)居里點Tc值(zhi)以上。當(dang)電(dian)(dian)機停止運行(xing)后,PTC元(yuan)(yuan)件(jian)溫(wen)(wen)度不(bu)斷(duan)下降,約(yue)2-3分鐘其電(dian)(dian)阻(zu)(zu)值(zhi)降到Tc點以下,這時有(you)可(ke)以重新(xin)啟動(dong),這一(yi)時間(jian)正好是(shi)電(dian)(dian)冰箱(xiang)和空調機所(suo)規定的(de)(de)(de)兩次開機間(jian)的(de)(de)(de)停機時間(jian)。

PTC起動器的優點(dian):無(wu)觸(chu)點(dian)、運行可靠、無(wu)噪(zao)無(wu)電火(huo)花,防(fang)(fang)火(huo)、防(fang)(fang)爆性(xing)能好。且耐振動、耐沖擊、體(ti)積小、重量(liang)輕、價格低。

7銘牌

包括:電(dian)(dian)機名稱、型號(hao)、標準編號(hao)、制造廠名、出廠編號(hao)、額定電(dian)(dian)壓(ya)、額定功(gong)率、額定電(dian)(dian)流、額定轉速、繞組接(jie)法、絕(jue)緣(yuan)等級等。